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CIVIL & STRUCTURAL ENGINEERING

Mold-Tek has a very diverse portfolio and has worked on a wide variety of projects requiring a myriad of skills in many areas. The largest volume of our business has progressed from hand drawing to computer-based technology due to advancements in Auto Cad, SDS/2 and Tekla capabilities. We have created strong working relationships with our clients over the years through meeting their needs and producing high quality deliverables. Most of our detailers and checkers are NISD certified.

Customer Satisfaction

No matter what your shop requires, Mold-Tek has the experience and technology to provide it. We can produce CNC files, reports or other data for your equipment and software. We have the ability to give you what you need.

Why Us

  Cost and Time saving
  Low turnaround time
  Fix Team Model
  Dedicated Project team.
  Error free & high quality output

On Time Delivery

We take the schedule for every project seriously and ensure timely delivery. Our regular interaction with client ensures the deliverables are met on time. We use the same project team to follow client approval comments to make sure quality and quick turnaround of shop drawings.

Fixed Teams

We retain and make available the services of the same project team, so that client expectations are met and consistency is greatly improved.

Project Management

We follow standard project management rules such as weekly reports, conference calls, Skype screen sharing, RFI’s, follow-up and document control for smooth delivery of the project.

We have experience in detailing steel conventional structures and high rise building using Auto Cad, SDS/2 and Tekla Structures. Our conventional division has executed more than 30,000 MT for different structural engineering assignments in the past one year itself.

Industrial Segment

Petroleum Refinery Structures such as Pipe Rack Supporting, Pipe Bridges, Compressor Houses, Industrial Operation Floors etc.

Commercial Buildings

Commercial Structures such as Schools, Shopping malls, Offices, Hospital Structures having features like Tube Steel Columns, Embeds on Walls, joists, Trusses etc.

High rise buildings

for Commercial and Industrial usage having features like: W-Columns, Moment Frames with Miscellaneous Steel.

Experienced 3D-Modelers

  Experienced 3D-Modelers
  Proficiency In SDS/2 and Tekla structures
  Parametric Programming using python for SDS/2
  Macro Generations and Custom components for Tekla Structures

We Provide Services to

  General Contractors
  Fabricators and Erectors
  Steel Detailing Companies

Our Outputs

  Advance Bill of material
  Connection Designs
  Embed Plans
  Plan for approval
  Erection Drawings
  Shop Fabrication Drawings
  Bill of material
  CNC Files in Various formats

Connection Design Services

Mold-Tek provides professional engineer stamped connection design and calculations for multiple types of steel connections like column and beam splice, column base and cap plate, beam-beam connection, beam-column connection, horizontal and vertical brace connection, which completely fulfill the customer's specifications of loads, materials and geometry. The loads can be shear, axial tension and compression, moment or combined.
We provide structural steel connection design services to Engineering firms, Contractors, Structural steel fabricators.

Stair Cases and Hand Rails

Our team has expertise in miscellaneous steel detailing that includes Stair Cases, Hand Rails and other Miscellaneous Structural Elements.

We have detailed many staircases with different types of stairs, which include Switch Back, Box Stairs, Straight Stairs, Winder Stairs, Scissor Stairs etc.

We detail stairs with different tread pans like Concrete, Granting & Chequered Plate with different landing supporting systems like Hanger Rods, Tube Struts and Shelf Angle.

Decking and Joist Detailing

Mold-Tek has provided detailing services for Various Critical Platforms of Theaters, Museums, Exhibitions and Auditoriums including Decks & Joists, Chequered Plate Floors, Grating Floor Plates etc.

We provide Designing and Detailing services to Pre-Engineered Metal Buildings with simple to high complex features using Precision Plus, AutoCAD and other custom build software. We are well versed in AISC & NISD standard and practices.

Expertise

  STAAD PRO
  Precision Plus
  Auto CAD and other Custom build Software

We Provide Services to

  Pre-Eng. Metal Buildings
  Design Build / Fabricators of Multi-Stories Steel / Concrete Buildings
  Structural Engineering firms.

Our Outputs

  AB Plans
  Permits
  Plans for Approval
  Erection Drawings
  Shop Drawings and Shipper List or Bill of material

We provide detailing services to pre-cast concrete structures that have applications in Garages, Workshops, Storage go downs, Commercial structures and Multi-Level Residential buildings.

Our team has vast experience in detailing all types of Pre-cast Concrete structures using Tekla Structures software. We offer a better combination of resources for detailing structures having both steel and pre-cast concrete elements. We can perform detailing jobs in considerably low time frame and at lower costs.

Pre-cast Concrete structure we detail feature the following

  Beams
  Slab Panels
  Wall panels
  Exterior insulated walls
  Interior load Bearing walls
  Foundations
  Stairs
  Landings
  Stair shafts
  Elevator shafts

Our outputs for Pre-cast detailing jobs include Fabrication Drawings for

  Columns
  Beams
  Roof/Slab panels
  Wall panels
  Staircases
  Erection Drawings
  3D Models for Co-ordination
  Erection Drawings for filed use
  Rebar reports for purpose and bar bending

MECHANICAL ENGINEERING

We provide design, detailing and documentation services in several sectors including Automotive, Rail, Power, Oil & gas, and Process industry. Our services include Product Conceptualization & development, finite element analysis, manufacturing support and technical publications.

Our services extend to even niche sectors of poles & lattice towers that cater to Transmission and Distribution poles, Substation structures & Wireless, traffic & signage poles.

In automotive sector, Mold-Tek offers end to end manufacturing engineering solutions in concept design, detailing, simulation and documentation services for BIW fixtures tooling, Interiors, Seating and other automotive plastic components. Our team of engineers are well versed in high end design software like CATIA, UNIGRAPHICS, Solidworks, SolidEdge, Autodesk Inventor, PDMS, Plant 3D & AutoCAD along with ROBCAD and Process Simulate expertise. BIW Fixture Design Services:

Concept Design
3D Finish & Modeling
2D Detailing & Layout
Simulation

Range of services:

Design support and CAD services
Manufacturing Support / CAM
Technical Documentation
Custom Software development
Design Automation

Product Development

Mold-Tek can help develop concepts and products by collaborating with the customer on design requirements. We can accelerate the design process on new product development and cut down the time to market with a range of inventive and innovative services and solutions.

The design process can begin with an idea, sketch or a part. We work with you to develop products based on specifications, such as envelope, functionality, and aesthetics. Mold-Tek can produce CAD data that fully represent your ideas, which can then be analyzed for form, fit and function.

What We Offer:

  Concept development
  Engineering Design
  Analysis & Simulation
  Detailed Design
  Testing and Prototyping
  Production Support

Design Support & CAD Services

Engineering design process entails 3D modeling requirements. Mold-Tek Technologies offers services in Assembly and Component level 3D parametric modeling & engineering detailing; using the latest versions of commercial CAD tools. We can help reduce your temporary workload on non- critical tasks to let your team better focus on Research and Development

What We Offer:

  Solid & Surface Modeling
  Parametric Feature based Modeling
  Assembly Modeling
  Detailed Engineering
  Piping & Routing
  Design Automation
  Legacy Data Conversion

Analysis and Optimization / CAE / CFD

Mold-Tek can simulate and analyze product performance under structural, thermal and motion constraints for stress, strain and harmonic issues. This allows for a more informed design, one that is optimized for its environment early in the design process for improving product quality and design innovation.

Mold-Tek can simulate and analyze product performance under structural, thermal and motion constraints for stress, strain and harmonic issues. This allows for a more informed design, one that is optimized for its environment early in the design process for improving product quality and design innovation.

Services include:

  Meshing Services
  Structural Analysis
   CFD and Thermal Analysis
  Design Optimization
  Material Research and Substitution

CAE / CFD Support

Our automotive engineering teams possess excellent CAE/CFD experience with a capacity to deliver complex engineering solutions to customers. We use our CAE/CFD tools to execute comprehensive range of solutions to address complete gamut of base engine products and sub-systems.

Service portfolio:

  Flow modeling
  DEM- Discrete element modeling
  Flow & Thermal Analysis
  Stress Simulation
  Heat transfer
  NVH
  Acoustics analysis of individual & complete system
  Free & Forced Vibration analysis

Manufacturing Support / CAM

Mold-Tek offers Prototype and Manufacturing support with professional and contract manufacturing services for requirements such as certification and functionality testing.

Mold-Tek can take over complete project management to deliver quality products to our customers on time by managing vendors through project management techniques and continuous supervision by qualified and competent project managers.

What We Offer:

  CNC programming validation and verification
  Fixture designing and tooling
  Process planning
  Tool path generation and tool selection

Technical Documentation

Drawing on the strengths of our engineering design experience and technical skills, Mold-Tek provides a wide variety of Technical Documentation services to its clients from different industry verticals such as Oil & Gas, Automotive, Aerospace, and Industrial Equipment. Our expertise across domains helps us bring depth and clarity to several forms of publications used by our customers.

Technical Documentation services at Mold-Tek involve technical writing, illustrations and controlling technical documents for products and processes. Our teams form an eclectic mix of resources with relevant domain, language and soft skills as well as experience levels. Mold-Tek engineers are able to apply their vast experience in combination with technical authors and illustrators to produce world class publications such as manuals and parts lists. We also provide approval-ready-documentation for statutory authorities that saves significant amount of time and cost.

Service Portfolio

  Technical Writing
  Technical Illustration
  3D walk through /animation
  Computer based Training / Web based Training application
  Conversions: Legacy to SGML / HTML / XML

More reasons to associate with Mold-Tek

With our expertise on various technologies and products, user group orientation and technical documentation methodologies, we can support all your documentation needs through the product lifecycle.

  Engineering expertise: Our team has proficiency on a wide range of tools for various domains such as Oil & Gas, Process Industry, Automotive, and Aerospace
  Process Maturity: Minimize rewriting and recreation of content through streamlined review and accurate technical documentation
  Cost advantage: Established delivery model optimizes operating costs over the lifecycle of technical documentation.

Technical Manuals

Mold-Tek has the capability to provide a variety of Technical Manuals and support including

  Technical Manuals
  Operation and Maintenance manuals
  Service Bulletins (SB)
  Troubleshooting Manuals
  Illustrated Tool and Equipment Manuals (ITEM)
  Interactive Electronic Technical Manual (IETM)
  3D animation manuals for manufacturing and assembly

Technical Illustration

Mold-Tek engineers help bring pages to life by creating precise drawings and catalogs of images using industry-standards. We develop:

  Illustrated Parts List (IPL)
  Illustrated Parts Catalog (IPC)
  2D Illustrations
  Isometric Illustrations
  Orthographic Illustrations
  Wiring Diagrams

Animated Manuals

Mold-Tek provides interactive 3D product manuals using the CAD data and by applying the visualization tools to it. Our major outputs include:

  Interactive manuals (3D PDF)
  Product Lifecycle animation
  2D & 3D Animation
  Walkthrough Animation
  Illustration color rendering

Web based Training/ Computer based Training

Mold-Tek's comprehensive web-based training (CBT/WBT) solutions create an online learning experience. Our engineers ensure smooth integration with our clients’ Learning Management System (LMS). The training subjects cover:

  Product/System installation
  Manufacturing procedures
  Maintenance/Service
  Proof of Concept through Virtual Build

Custom Software Development

Automation of design process needs customized software developed either as standalone software or as a module /plug-in for commercial CAD tools. Mold-Tek offers services to develop customized software to capture and apply automation to routine and repeatable tasks, thereby reducing design and drafting time. 

Mold-Tek also offers services to capture design process and develop knowledge based software for custom requirements like gear development, cutting tool development, power train requirements, etc

Mold-Tek offers Customization using

  Auto Lisp Programming
  CAD software SDK
  C++, Visual C++ Programming
  Solidworks API
  Java SDK

Key benefits of Design Automation include:

  Simplification of tasks
  Error reduction
  Reduction in design time - Shorter lead time
  Simplification of 3D models, 2D drawings, BOI, reports etc.
  Knowledge retention
  Process standardization

How it works:

The domain expertise is supplied in the form of facts, relationships and rules. The rules can be

  Positive / Negative
  Include / Exclude
  Logical / Procedural
  Geometric / Configuration
  Marketing / Cost etc.

Software tool searches the knowledge base and applies the relevant rules and relationships where and when required.

Design Automation – Application Development
Features of Pre Sales Automated Design:

  Generates Layout design to quote
  Accurate costing for the quote
  Reuse of existing stocks for shorter lead time
  Simulated product design
  Estimates the delivery time
  Documentation for the bid
  Live price check for materials
  Check in and check out of ERP
  Revision Control
  Web enabled – optional

We help our clients at assembly and component level designing with latest software tools & proven methodologies. By reducing workload due to non-critical tasks, clients can focus on Research and Development. We have successfully executed highly complex detailing & designing projects for clients across the globe.

Service portfolio covers:

  Foundation Designs
  Foundation loading calculations
  Structural Analysis using STADD PRO
  Primary & Secondary steel modeling
  Structural Key Plans & Layouts
  Structural Drawings
  Connection Design & Detailing
  Bill of Quantities
  Miscellaneous structures

Mold-tek strives to establish prolific business partnerships with clients by ensuring precise, accurate, high quality design, detailing & modeling offerings. Our engineers are specialized in preparing detailed engineering documents from basic engineering packages to a complete engineering structure. We pioneered in executing highly complex detailing & designing projects for clients across various global locations.

Our process design services include:

  Process Design Basis Report
  Process Flow Diagrams
  Piping and Instrumentation Diagrams
  Utility P&IDs and Distribution Diagrams
  Material Selection Diagram
  Line Sizing Calculations
  Line List
  Equipment List
  Process Equipment Sizing
  Process Datasheets for Equipment
  Instrument Process Datasheets
  Thermal Design / Rating of Shell & Tube and Air-cooled Heat exchangers
  Utility summary
  Battery Limit summary
  Pressure Relief Valve sizing calculations
  Datasheets for Pressure Relief Valves
  Adequacy Check Reports
  Vendor Offer Review and Clarifications
  Final Vendor Data Incorporation

We provide plant design and engineering services with expertise in executing complex plant design & piping projects. With proven tools and methodologies we have succeeded in catering to all piping design and engineering requirements of our clients. We are a leading offshore plant engineering service provider. We provide the on-site -offshore delivery model which helps the client to track the entire execution during project delivery.

Our Piping services include:

  Plot Plans
  Equipment layouts
  Piping Material Specifications
  3D Plant Modeling
  Stress Analysis
  Piping General Arrangement Drawings
  Pipe Support Design & Drawings
  Piping Isometrics
  Bill of Materials (BOM)
  Spool Drawings
  Fabrication Drawings

Mold-Tek’s Mechanical Equipment Design team is proficient in designing various static equipment using international design codes and software.

Services include:

  Review of Equipment Data Sheets in line with the process updations
  Performing calculation for Static Equipment as per design code
  Preparation of detailed fabrication drawings

BIM & ARCHITECTURAL SERVICES

We provide intelligent 3D models that constitute fully coordinated Architectural, Structural & MEP to a deserved level of development depending on the project needs. Our 3D models will help to effectively process the planning, design, construction and management of buildings.

Our Expertise:

  • 3D Modeling
  • Model Coordination between Architectural, Structural and MEP
  • 2D Drawings and Construction Documentation
  • Family creations for various products used by AEC industry
  • Architectural Walkthroughs & Rendering
  • Structural Steel Fabrication Drawings
  • Intelligent Bill of Quantities
  • Your Back Office

Architectural Modeling:

  2D Sketches to 3D models
  Modelling the entire building envelop with furniture
  Family creation of all the Architectural Elements
  3D rendered Images
  Architectural Walkthroughs

Structural Modeling:

  3D Modeling of all Structural Elements
  Coordinated Structural Elements with all other trades
  Including Architecture & MEP
  Modeling of Reinforcement bars
  Structural Steel Fabricated Drawings

MEP Modeling:

  3D model of all Mechanical Pipes, HVAC, Plumbing and Electrical Elements
  Coordinate Routing of all MEP services with Architectural & Structural
  Family Creation of FCUs, Values & Lighting Fixtures
  Fire Protection Modeling
  Modeling to a level of development (LOD) of 100 to 500

Construction Documentation

  2D Drawing extraction from an integrated 3D model
  Architectural Plans, Structural Plans, MEP Drawings
  Various Elevations, Detailed Sections
  Life safety plans for fire marshal’s approval & Subsequent Installation Drawings
  Structural Steel Fabrication Drawings
  Reinforcement Bar bending Drawings along with schedules
  Intelligent Bill of Quantities and Material Takeoffs